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- Feasibility studies and consultation with various industries on optimum plant automation solutions for new projects as well as reduced operating costs, improved quality and availability of existing plant operations.
- Design and Implementation of both large and small-scale DCS, PLC and HMI control systems.
- Project management from conception to completion both at the supervisory and hands-on level.
- Generation of User Requirements, Functional Design, Hardware Design and Software Design Specifications, and Factory and Site Acceptance test documents to GAMP standards. Installation Qualification and Operational Qualification Specifications. Compilation of system requirement traceability matrixes.
- All aspects of PLC and SCADA hardware specification and software design, bench testing, commissioning, optimisation, handover and ongoing support. Appreciation of the importance of “vertical slice” proof of concept testing on new products and systems in early hardware and software design phases.
- Electrical and Instrumentation schematic design. MCC specification and cable sizing. Design of automation network architecture. Configuration and commissioning of VSDs and various motor starter types. Power system harmonic analysis. Load shedding and power factor correction investigations.
- Modelling of control systems and development of algorithms for complex control tasks using Matlab and Simulink. Testing of developed PLC and SCADA systems using Siemens SIMIT VC and CTE simulation applications.
- Management of software design engineers, installation teams and third-party equipment vendors to ensure safety standards and best practices are maintained and project milestones are achieved.
- Development of professional-looking .NET WEB Portal applications for reporting of process and engineering KPIs, material quality and tracking information using ASP.NET chart and gauge controls. Automated deployment of emails and reports to key personnel on specific real-time process event triggers.
- Efficient in problem-solving and fault finding on electrical systems by applying sound engineering first principles. Competent in Machinery and Occupational safety laws and procedures.
- Training of operational and maintenance personnel on newly installed control systems and process equipment. Compilation of operational manuals and technical documents.
- Development of .NET and Database tools for automated PLC object coding and SCADA tag generation and for real-time PLC data acquisition for commissioning and performance analysis tools.
- Development and continuous improvement of software libraries for standard engineering functions such as drive blocks, cascaded PID control structures, digital filters, sorting functions, shortest path algorithms etc.
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